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COGNEX Smart Vision In-Sight Overview

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COGNEX Smart Vision In-Sight Overview 

Cognex provides the largest variety of vision system through its In-sight product series. With this, you can select the right platform at the right price for your application. All In-sight models are operating through the In-Sight Explore Software. The In-Sight system can be used in establishing vision systems all over the factories, buildings, or for designated areas only

 

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In-Sight 7000 

 

Small, robust, and smart 

The new In-Sight 7000 vision system leads perfect innovation in the machine vision industry. They are equipped with more powerful vision tools, auto-focusing, integrated lighting and optical options, high speed image capture, capability to control and activate various external lighting, and sufficient input/output capability to respond to all testing scenario. All products are provided in compact-sized, industrial IP 67 packages.  

 


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In-Sight Micro 


Smaller, smarter, and more convenient 

The In-sight Micro series is a super small sized system series, as small as 30mm x 30mm x 60mm.   This super-small system with its own Power over Ethernet functionality is the optimal option where the space is limited.  In-Sight Micro comes with a wide variety of performance grades and tool sets to respond to various types of machine vision requirements.  

 


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In-Sight 5000 


Robust, stable, and superb 

In-Sight 5000 is an innovative machine vision series, with more than 15 different models supporting high speed, high resolution, colors, IDs, line scanning, or stainless steel surfaces. All products come in robust IP 67 packages.  In-Sight 5000 is suitable for the most harsh and demanding environmental conditions.  

 

 


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In-Sight 500 


Suitable for manufacturing process inspection of the highest speed.  

In-Sight 500 Vision System is packaged in robust IP65 houses for the fixed type vision system of higher performance.  In-Sight 500 vision system is capable of collecting at a higher speed, along it to collect 500 frames of partial images.  With the In-Sight programming Interfaces, the IN-Sight 500 provides a wide variety of tool sets and high-communication protocols

 

 

In-Sight Explorer


Powerful features, flexibility, and usability allowing optimized solution programming for suitable solutions for its own vision applications.


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Affordable cost of ownership and speedy installation of the In-Sight Explorer Spreadsheet provides a flexible and efficient method to establish vision tools and process the data from them.   Based on the vision tool of drag-and-drop features and menu-driven tool property sheets, the graphic pallet will make it a lot easier to compose the elements of your work.  The In-Sight spread sheet provides highly advanced functions, options, and programs that can solve complicated application problems without writing a single line of code.  The dependency of each tool can be expressed in a simple manner.  Also, if you use the powerful CustomView Option, you can display the most important parameter of the process, which can be controlled easily by the operator.  This will make the interaction with the operators much easier.  You can also install the same CustomView on the VisionView operator interface panels.  

 

Usability   In terms of usability, which is the backbone of the In-Sight vision helps starting up the system much easier, while providing powerful features as well.  Spread-sheet formats like Excel makes using the system a lot easier.  Also, the In-Sight Explorer software includes the Easy Builder environment.  The EasyBuilder software interface provides everything you need to install a stabilized application with ease.  With this, you do not need to run separate programs. You can install your applications vary fast.  This will include the automatic extracting, smart parameters, and limit setting features.  

Round Trip   With the flexibility of using the round-trip, you can use the EasyBuilder with ease and utilize the powerful features of the spread sheets. 

 

 

 

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With the Cognex Connect, In-Sight provides the most comprehensive and convenient communication links with the PLC, robots, factory network, and HMI devices. 

 

In-Sight Vision Tool (with built-in cameras)


Powerful features, flexibility, and usability allowing optimized solution programming for suitable solutions for its own vision applications

 


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Powerful location tool Pat Max    In case the system fails to recognize the location of the parts consistently due to variation in the size and direction of the parts, it will significantly undermine the yield and reliability of the process.  Such changes will include elements such as the following. 

- Parts contrast 
- Various parts 
- Change in lighting 
- Image focus 
- Change in forms  
- Partial concealment from the sight 

PatMax, which has became a standard for the industry in terms of parts and feature locating, uses highly advanced shape pattern matching technology to locate the parts more precisely and with higher stability.  Even under extreme conditions, this tool can be used to remove obstacles or reduce the cost significantly.  For locating or identifying the parts or features, PatMax maximizes the inspection throughput and reliability available to the vision system.  PatMax can be used as the option for all multi-purpose In-sight vision system.

 

In-Sight Vision Tool (with built-in cameras)


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Part locating tool (Including PatMax) 

- Precise and stable locating of parts in a wide area.  
Advantages of the Cognex 
- Can process variations in part directions, sizes, and forms.  
- Simplifies the process of mechanical installations and lighting, making the vision projects more affordable and easier.

 

 


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Tools including Inspect Edge and FFD (Flexible Flaw Detection) for detecting defects 

- Discovery of the part form defects and precision of the assembly of the components 
- Identification of changes in shape at the edge locations and detecting of variations to identify the defects or deviations. 
Advantages of the Cognex 
- Provides powerful and consistent test results regardless of the direction of the parts.  
- The user can easily classify the defects based on the types of the defects.  

 


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Bead tests 

- Detects defects from the entire beads which vary in shape greatly. The defects, deviations, and positional defects can be found based on the width.  
Advantages of the Cognex 
- Removes the noise to make the tool even stronger.  
- Provides a lot of data that can be used to manage the process.  
Uses the Inspector Edge, as the basic tool  

 

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FFD(Flexible Flaw Detection) 

- Edge-based and surface (area) based inspection features supported with one tool 
- Detection of defects from the edge or the surfaces 
- Identification of defects on the boarders - Verification of shape relevance 
- Detection of surface defects - Stains and scratches 
- Detection of printing inspections - Silk Screen logos 

Advantages of the Cognex 

- Provides flexible features  
- Can reduce the defects in selecting the defective products when there is a change with the process.  
- Ignores the defects during runtime.  
- Ignores defects in selecting the defective products. This can be added to the masks, as well.  
- Three different resolutions of fine, intermediate, or coarse resolutions can be selected.  
- Provides flexibility as you choose options between precision and speed.  
- Supports various display options.  
- Provides various tool marking speeds, tool settings, and operator training 

 


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Measurement tools  

 

- Measures the distances between the pitchers, tolerances check, and edge searching,  

Advantages of Cognex: - High precision measurement of dimensions of key parts without regard to changes in the orientation of the parts or the lighting in the room.